Heavy Smoker
Akamatsu Electric Mfg.Co.,Ltd.
Mist Collector That Captures Even Oil Smoke
High Collection Efficiency / Oil Smoke Capture / Long Service Life / Improved Factory Environment
Heavy Smoker
Outstanding 99.93% Collection Efficiency × Effective Capture of Oil Smoke and Fine Mist
Heavy Smoker (HVS Series) is a mist collector designed to handle oil smoke. It captures 99.93% of fine particles 0.3 μm and larger and is capable of handling oil smoke generated by high-speed machine tools and high-pressure coolant. It can also capture smoke-level fine mist that is difficult to collect with conventional filter-type mist collectors, helping reduce haze inside factories and improve the working environment.
Its proprietary multi-stage collection structure helps maintain high collection performance while extending maintenance intervals. This high-performance mist collector supports worker health protection and equipment maintenance.
▲【Oil Smoke Mist Collector】ONIKAZE Heavy Smoker (HVS)【Akamatsu Electric Mfg. Co., Ltd.】
3 Reasons to Choose Our Oil Smoke Mist Collector
POINT.01
Effective Capture of Oil Smoke and Fine Mist
One of the causes of white haze inside factories is fine oil smoke.
Heavy Smoker comes standard with a HEPA-class final filter and captures 99.93% of fine particles 0.3 μm and larger.
It is also designed to handle oil smoke and smoke-level fine mist, helping improve air quality in machining environments.
POINT.02
High Collection Performance and Long Service Life
High-performance filters can be prone to clogging.
Heavy Smoker uses a proprietary multi-stage collection structure to separate coarse contaminants such as metal chips and oil droplets in the initial stages, reducing the load on the final high-performance filter.
This helps maintain high collection performance while also extending maintenance intervals.
POINT.03
Tool-Free Maintenance Reduces Workload
Each unit uses a cassette-style design, allowing it to be pulled out for cleaning or replacement without the use of tools.
Magnetic knob nuts and procedure labels also make the maintenance steps easy to understand, resulting in a design that is practical and easy to handle on-site.
This helps shorten maintenance time and minimize the impact on production operations.
SIMULATION
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What Is the Multi-Stage Collection System in an Oil Smoke Mist Collector?
Mist collectors require maintenance as long as filters are used. When collecting oil smoke and fine mist in particular, preventing filter clogging is essential.
Heavy Smoker uses a proprietary multi-stage collection system. By capturing contaminants in stages, from coarse particles to fine particles, it helps reduce the load on the filters.
It is an oil smoke mist collector that combines high air cleanliness with extended maintenance intervals.
| Heavy Smoker “Multi-Stage System” | Conventional Filter System |
|---|---|
| ◎ Multi-Stage Separation Distributes the Load and Extends Service Life | Fine Particles Quickly Cause Filter Clogging |
| ◎ Standard Configuration Handles Oil Smoke | Expensive Options Are Required to Handle Oil Smoke |
| ◎ Tool-Free Cassette System Simplifies Maintenance | Disassembly and Cleaning Require More Time and Effort |
ONIKAZE’s Multi-Stage Collection Structure
Feature 1
Multi-Stage Collection from Coarse Contaminants to Fine Mist
Our proprietary multi-stage system distributes the load across multiple filtration stages.
The first-stage baffle unit separates metal chips and heavy oil droplets, followed by the louver unit and three-layer drum filter, which capture the remaining mist.
This pre-separation process reduces the load on the final high-performance filter, helping maintain a collection efficiency of 99.93% while extending maintenance intervals.
Feature 2
Final Filter Captures Oil Smoke
The final stage is equipped with a HEPA-class final filter.
It captures 99.93% of fine particles 0.3 μm and larger, making it suitable for collecting oil smoke generated by high-speed machine tools and smoke-level fine mist.
As an oil smoke mist collector, it helps improve air quality in machining environments.
Options
Rear Cover with Gauge
The pressure gauge allows you to check the condition of the final filter.
It supports more objective decisions on filter replacement without relying on visual judgment or experience, and allows easy on-site checking without the use of digital equipment.
| Model | Product Name |
|---|---|
| HPLS-□□□ | Rear Cover with Gauge |
□□□ represents the numeric portion of the main unit model number.
Compatible models: HVS-40 / HVS-100 / HVS-150 / HVS-220
[For HVS-40 Only] FU BOX +
The FU-220, with approximately three times the filter media area, can be retrofitted to the HVS-40.
Its longer filter service life helps reduce the frequency of filter replacement and also contributes to reducing waste.
| Model | Product Name |
|---|---|
| XFK-40 | FU BOX + |
The photo shows the unit with the Final Filter Unit installed.
The Final Filter Unit must be purchased separately.
Specifications
| Model | SMX-40 | SMX-100 | SMX-150 | |
|---|---|---|---|---|
| Power Supply | AC 200/200/220 V 3-phase, 50/60/60 Hz | AC 200/200/208/220/230 V 3-phase, 50/60/60/60/60 Hz |
||
| Motor | 0.4kW 2Pole | 0.75kW 2Pole | 1.5kW 2Pole | |
| Performance | Maximum Airflow [m³/min] | 4.7/5.7 | 7.7/9.3 | 13/15.3 |
| Maximum Static Pressure [Pa] | 487/743 | 602/895 | 975/1379 | |
| Noise Level dB(A) | 69/72 | 71/75 | 72/76 | |
| Collection Efficiency | 99% (particles 1 µm and larger) | |||
| Mass [kg] | 42 | 55 | 77 | |
| Inlet Diameter | φ98 | φ123 | φ148 | |
| Allowable Inlet Temperature | 75°C (The ambient temperature around the motor must be 40°C or lower.) | |||
| Paint Color | N-93, approx. Munsell N9.3 (White) / N-10, approx. Munsell N1 (Black) | |||
| External Dimensions (W × D × H) [mm] | 443×613×588 | 493×685×638 | 593×823×738 | |
| RoHS Compliance | All Models Compliant | |||
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Q1What applications is the HVS Series designed for?
In addition to general mist, it can also handle fine mist and oil smoke generated under more demanding machining conditions.
Q2Do I need a dedicated optional filter to collect oil smoke?
Q3What is the collection efficiency?
Q4Is it safe to collect mist that contains metal chips?
Q5Are vibration and noise a concern?
Q6Are the Filters Easy to Clean and Replace?
Q7Can the Filters Be Cleaned and Reused?
However, the final-stage final filter cannot be cleaned or reused. As a general guideline, replace it with a new one every 1–2 years, depending on the amount of mist generated.
Q8Are there any materials that should not be collected?
Q9Can the HVS Series be shipped overseas?
Available as an optional configuration.
Q10What is the correct way to handle drainage?
Because the inside of the pre-treatment box is under negative pressure, the drain will not discharge properly unless the hoses are set up this way.